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Plastic Omnium Automotive Exteriors
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Design, Manufacture and supply of plastic Front / Rear End Modules etc for Automotive Clients |
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To provide
services in PPAP / APQP for a number of their clients’ products
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LM Wind Power
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Design, Manufacture
and Testing of Blades for
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To
facilitate the implementation of ISO17025 in the Assurance Engineering
(Blade Testing) department in Denmark and India |
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Lean Horizons LLC
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Management
Consultancy
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To supply expertise
and training in Production Part Approval Process (PPAP) and related
automotive technologies to their client's suppliers
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Provision of interim
Quality Management and process improvement for the manufacture of LED
headlamps for the 2010 Bugatti Veyron
Compilation of PPAP Packs
and provision of Quality Support to the Production Readiness Team for all
external lighting units featured on the 2011 Lamborghini Murcielago
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Manufacturer of
Aluminium Louvres and Ventilation Systems |
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Successful implementation of
ISO9001:2008 The complete system was implemented
by DGX, modifying existing procedures wherever possible. This minimised
disruption to the day to day running of the
company and gave them a Quality Management System tailor-made to suit their
business. We later returned to upgrade the Quality Management System to
ISO9001:2015
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Manufacturer of Vehicle Front End
Modules and Radiator Assemblies |
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We provided a Customer
Liaison Engineer, based at Jaguar Castle Bromwich, tasked with ensuring
that all delivery and quality issues were dealt with efficiently and effectively
during the product introduction period. HPBO were a new supplier to Jaguar,
and their introduction to the supplier base coincided with a suite of new
designs for the full range of vehicles.
The task was to
sequentially deliver 500 defect-free units into Jaguar at full production
speed (A "500 Car Challenge")
It was achieved with
minimal disruption to Jaguar and helped HPBO Ltd to forge strong links with
their new customer contacts
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We supplied a Supplier
Quality Assurance (SQA) Engineer for all safety critical components (Metal
Frame Components; Fabrics; Airbags, etc).
Work included
proactive supplier visits throughout Eastern and Western Europe; Analysis
of PPAP documentation; Raising of 8Ds; Subsequent Assessment of Supplier
Responses etc
Our Engineer successfully
reduced PPM by 80% on at least 2x Problem Suppliers
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Manufacturer of Vehicle Components and
Assemblies |
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Our engineer took
responsibility for Manufacturing Quality of the assembly of vehicle window
regulators. Recovered the number of outstanding customer concerns to
manageable levels and restored the customer’s confidence
As a result of this
success, the contract was extended to take responsibility for Manufacturing
Quality of the assembly of seat frames
By identifying and
introducing Process Improvements, significant reductions were made on the
numbers of customer issues to the extent that the role was further
developed to cover Field Warranty Analysis
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Manufacturer of Vehicle
Interior Assemblies |
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Our engineer was brought into
the team to improve product quality and keep scrap/reject costs at
manageable levels following the decision to close the factory and relocate
production to another Johnson Controls facility.
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Manufacturer of Vehicle Exhaust Systems and
Fuel Tanks |
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We supplied a Project
Quality Engineer for the introduction of the manufacturing lines for the
Range Rover and Lotus Elise Exhaust Systems. Work featured adhering to APQP
requirements including agreeing standards with the customer; preparation of
PPAP Submission Documents; and defining sub-supplier requirements. Project
successfully completed within time and budget with no disruption to
existing production
We also implemented
and maintained the company’s ISO/TS16949; QS9000 and ISO9001 accreditations
and prepared the company’s successful application for Ford Q1 Status
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About DGX | Services Offered |
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Copyright
DGX Management Services Ltd |
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