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Telephone: +44(0) 7951 746406
contact@dgx1.com

 

Previous Clients

Plastic Omnium Automotive Exteriors

 

Design, Manufacture and supply of plastic Front / Rear End Modules etc for Automotive Clients

To provide services in PPAP / APQP for a number of their clients’ products

 

LM Wind Power

LM

Design, Manufacture and Testing of Blades for Wind Turbines

To facilitate the implementation of ISO17025 in the Assurance Engineering (Blade Testing) department in Denmark and India

To also introduce the concept of FMEA and provide training and support as required

Lean Horizons LLC

ean Horizons Logo

Management Consultancy

To supply expertise and training in Production Part Approval Process (PPAP) and related automotive technologies to their client's suppliers

 

Wipac Ltd

ogo_Wipac

Design and Manufacture of Lighting Units for Prestige Automotive Vehicle Manufacturers
(Automotive Tier 1)

 

Provision of interim Quality Management and process improvement for the manufacture of LED headlamps for the 2010 Bugatti Veyron

Compilation of PPAP Packs and provision of Quality Support to the Production Readiness Team for all external lighting units featured on the 2011 Lamborghini Murcielago

 

Alu+ Ltd

lu-Plus Ltd

Manufacturer of Aluminium Louvres and Ventilation Systems
(Products for the Building Industry)

 

Successful implementation of ISO9001:2008 The complete system was implemented by DGX, modifying existing procedures wherever possible. This minimised disruption to the day to day running of the company and gave them a Quality Management System tailor-made to suit their business. We later returned to upgrade the Quality Management System to ISO9001:2015

 

HBPO (UK) Ltd

BPO (UK) Ltd

Manufacturer of Vehicle Front End Modules and Radiator Assemblies
(Automotive Tier 1)

 

We provided a Customer Liaison Engineer, based at Jaguar Castle Bromwich, tasked with ensuring that all delivery and quality issues were dealt with efficiently and effectively during the product introduction period. HPBO were a new supplier to Jaguar, and their introduction to the supplier base coincided with a suite of new designs for the full range of vehicles.

The task was to sequentially deliver 500 defect-free units into Jaguar at full production speed (A "500 Car Challenge")

It was achieved with minimal disruption to Jaguar and helped HPBO Ltd to forge strong links with their new customer contacts

 

Faurecia Banbury

aurecia

Manufacturer of Vehicle Seating
(Automotive Tier 1)

 

We supplied a Supplier Quality Assurance (SQA) Engineer for all safety critical components (Metal Frame Components; Fabrics; Airbags, etc).

Work included proactive supplier visits throughout Eastern and Western Europe; Analysis of PPAP documentation; Raising of 8Ds; Subsequent Assessment of Supplier Responses etc

Our Engineer successfully reduced PPM by 80% on at least 2x Problem Suppliers

 

Brose Ltd

rose Ltd

Manufacturer of Vehicle Components and Assemblies
(Automotive Tier 1 & 2)

 

Our engineer took responsibility for Manufacturing Quality of the assembly of vehicle window regulators. Recovered the number of outstanding customer concerns to manageable levels and restored the customer’s confidence

As a result of this success, the contract was extended to take responsibility for Manufacturing Quality of the assembly of seat frames

By identifying and introducing Process Improvements, significant reductions were made on the numbers of customer issues to the extent that the role was further developed to cover Field Warranty Analysis

 

Johnson Controls

CI

Manufacturer of Vehicle Interior Assemblies
(Automotive Tier 1 & 2)

 

Our engineer was brought into the team to improve product quality and keep scrap/reject costs at manageable levels following the decision to close the factory and relocate production to another Johnson Controls facility.

 

UEES Ltd

EES Ltd

Manufacturer of Vehicle Exhaust Systems and Fuel Tanks
(Automotive Tier 1)

 

We supplied a Project Quality Engineer for the introduction of the manufacturing lines for the Range Rover and Lotus Elise Exhaust Systems. Work featured adhering to APQP requirements including agreeing standards with the customer; preparation of PPAP Submission Documents; and defining sub-supplier requirements. Project successfully completed within time and budget with no disruption to existing production

We also implemented and maintained the company’s ISO/TS16949; QS9000 and ISO9001 accreditations and prepared the company’s successful application for Ford Q1 Status

 

 

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